Automatic Winder

KINGREAL Rolling Machinery has a complete system and scientific management, and has many large equipment. The products produced by the company are exported to markets all over the country. The company has the production equipment, strong technical force, complete technology, testing equipment, perfect service, always take science and technology as the guide, relying on scientific management and business philosophy, coupled with high quality and integrity of service, stable and reliable quality, won the unanimous favor of customers.

The speed of the rotor line is about 10-15m/s, and the speed of each rotor increases gradually from the bottom to the top. It is widely used in cold rolled sheet industry, cold rolled non-ferrous sheet, metamorphic sheet and stainless-steel sheet industry, and has been used in many cold rolled strip mills, pickling line, degreasing line, galvanizing line, tinning line and other production lines. With the rollers type uncoiler: bottom rollers feeding together for the next uncoiling welded pipe equipment production line. Reel machine for plastic machinery one of a kind, for a kind of plastic hose can be rolled up the machine, its product diameter from a few millimeters to dozens of centimeters specifications vary, the application of a wide range of applications, environmental protection and energy saving, to put into a variety of industry applications.

Reel machine: the volume is suitable, easy to operate, low price. After the angle adjustment of the winder swing arm, its basic safety code is: the correct wearing of personal protective equipment. The wear must wear, should not wear must not wear. Before operating the rewinder to carry out safety checks, and to run empty for a while, to confirm that normal.

Plastic hose rewinder winding tension size directly affects the quality of the product winding and collection rate. Tension is too large, winding too tight, film easily produce wrinkles; tension is not enough, the amount of air brought into the film layer is too much, the density of the mother roll of film is small, film easily in the core volume of axial slip and serious misalignment, resulting in the inability to unwind the volume. When slitting, the unwinding axis produces a large swing, affecting the quality of the slit film. So the plastic hose winder must have a good tension control system. Plastic hose rewinder winding roll control mainly includes speed control and tension control. Film winding, with the increase in the diameter of the mother roll, if the speed of the winding roller is still the same, with the increase in the winding line speed, is bound to cause an increase in winding tension, (because the speed of the film sent from the traction device is unchanged), which will not only cause the film volume of the internal loose outside the tight, the outer film to the inner film wrinkle, and slitting will also increase the difficulty of rewinding, affecting the quality of slitting. Therefore, the winding speed of the winding roller must be reduced with the increase of the diameter of the master roll.

Dust-proof, rust-proof, anti-aging, anti-accidental damage and other characteristics. Coil hose winding machine application industry: widely used in metallurgy, machinery, steel, oil field, dock, shipping, electric power, automobile manufacturing, shipbuilding, railroad, aviation, and other industries.

PLC control. Operate with HMI touch screen. Manual/automatic working mode selection.
Frequency control, overlap of packing belt can be adjusted as needed. Easy to operate, touch input the outer diameter, inner diameter, width and calibration parameters of the product, the system will automatically adjust the corresponding packaging parameters.
Machine types can be made into different styles according to requirements (generally there are 3 types: standard, single station and duplex. (Customers can choose their own products according to their needs). Easy to lift, safe and reliable.

When the outer diameter of the coil is different, adjust the height of the slip ring. When the width of the coil is different, adjust the width of the protection roller. Rollers are made of high pressure polyurethane seal. Automatic positioning; automatic cutting. Independent control cabinet to improve operability and maintainability.

The working process of double-disk winder is mainly to control the rotational speed of torque motor by controller to achieve smooth winding, and to make the line evenly arranged on the winding reel by reversing device. As the mechanical characteristics of the double-disk winder motor are very soft, when the load increases, the rotational speed of the motor decreases, the winding speed decreases and the output torque increases; when the load is fixed, as long as the input voltage of the motor is changed through the voltage regulating device, any rotational speed can be obtained, so the double-disk winder is outstanding in regulating the speed and stabilizing the winding.

The designed wire rewinding device changes the previous ponderous mechanical clutch mechanism and uses the double-disc rewinder to control the speed of wire rewinding by motor speed regulation; the double spiral structure of the wire rewinding shaft is used to realize the work of wire rewinding. The winder is suitable for all kinds of torque winding industry, with a simple structure, less power consumption, less noise, to ensure that the characteristics of the winding, widely used.

This system is through the LCD color LCD touch screen to realize the parameter setting. Mainly includes the following: winding machine winding tension (unit: kg): for tension control winding machine coil thickness (unit: mm): for the winding process in the winding diameter of the winding machine coil diameter (unit: m or cm): for the winding machine before the diameter of the winding machine adjustment winding machine fine-tuning once the number of winding turns (unit; winding machine automatic control system mainly includes: object automatic control, work parameter setting, system working state control and real time, etc. Winder control parameters and working parameters setting: parameter setting is the basis for realizing object control and automatic control of working process. This system is to realize the parameter setting by LCD color LCD touch screen. Mainly includes the following: winder winding tension (unit: kg): for tension control winder coil thickness (unit: mm): for winding process winding diameter fine-tuning winder coil diameter (unit: m or cm): for winding before the adjustment of the winder diameter winder fine-tuning once the number of winding turns (unit.

Single-disc winder is mainly used for winding up pipes such as aluminum-plastic composite pipes, PPR pipes, PE pipes and small hoses. It is mainly used with the pipe production line etc. produced by our factory to form a whole set of production line. Single-disk winder main performance: generally installed in the traction machine after the process, so that the forming pipe diameter traction, direct winding, packing, to avoid the confusion brought about by the winding. Double-disk winder change rolls, film conversion to a new core surface. The sudden change of the roll diameter, the speed of the winding roller, the rotational inertia of each system are large changes, causing sudden changes in tension, so that the phenomenon of film breakage often occurs in the change of roll. Therefore, in the double reel winder film tension control system, there must be a tension compensation device to achieve soft start and soft stop, to prevent the film from wrinkling.