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CUT TO LENGTH LINE

Leveling Coil Cut-to-length machine

To upgrade the degree of accuracy, KINGREAL equipped a Six HI leveling machine in this cut to length line machine, so that to achieve high precision cutting. KINGREAL also provide customize service, you can tell us your metal sheet cutting requirements and we will provide you with a suitable cut to length line machine production plan.


  •  Video About Leveling Coil Cut to Length Line


     Description of Leveling Cut to length Machine


    In order to meet the sheet metal cutting needs of different metal sheet manufacturers, KINGREAL provides different solutions. This leveling coil cut to length line is equipped with a six HI leveling machine, which is suitable for manufacturers with high metal sheet accuracy or high hardness of the metal sheets to be cut.


    Standard metal cut to length line machine is contained decoiler, straightening, feeding, shearing machine and trimming machine,etc. KINGREAL have different solutions on our sheet metal cut to length machine according to specific metal sheet cutting capacity, raw material anc your budget. We can provide the optimum solution for our customers as always.

    cut to length line machine

     Composition of Complete Cut to Length Line

    Num Name Quality
    1 Material preparation table 1 set
    2 Loading trolley 1 unit
    3 Hydraulic manipulator 1 unit
    4 Hydraulic uncoiler 1 set
    5 Six HI leveling machine 1 set
    6 Laminating device 1 unit
    7 Loop bridge 1 unit
    8 Five-roller leveling and sizing device, single-side laminating (paper laminating) 1 set
    9 Servo shearing machine 1 set
    10 Conveyor 1 set
    11 Stacker 1 unit
    12 Hydraulic System 1 set
    13 Electrical System 1 set
    14 Pneumatic System 1 set


      How to Achieve High Precision Cutting  

    High Precision Leveler
    The use of 6 sets straightening rollers can effectively straighten high-rigidity metal materials and improve the straightening accuracy and feeding accuracy of materials. According to the optional requirements of customers, through the control of the servo system, the leveling range is automatically adjusted and the degree of automation is higher.

    High Hardness Blade
    The blade of the cut to length line machine is chrome-plated, with high precision and more durability.
    coil cut to length machine

      Specification

    Cutting speed 60m/min(adjustable)
    Threading speed 0~15m/min
    Power supply 416V/50Hz/3ph
    Total Power ~220KW
    Sheet thickness 0.5~3.0㎜
    Sheet width 400~1600㎜
    Maximum coil weight 20T


     Parts of the Leveling Sheet Metal Cut to Length Line Machine

    1. Hydraulic coil car

          ◆The trolley can move horizontally and vertically, which is convenient for the steel coil to be put into the uncoiler.

          ◆Vertical hydraulic drive, horizontal movement is driven by XWD1.5-63-121 cycloid motor.

          ◆Equipped with four-guide column hydraulic cylinder, stable and safe.

         

    2. Hydraulic uncoiler

          ◆Support steel coil and uncoil.

          ◆The iron core can guarantee the expansion range of the inner diameter of the coil φ508

          ◆Using hydraulic oil cylinder to make the uncoiler retractable and fit the inner diameter of the coil. It is equipped with a cantilever.

          ◆The 7.5KW motor drives the coil to run, it can run forward and reverse, and it can also be tensioned and uncoiled.

    3. Leveler with hold down device

          ◆ The inlet is equipped with a clamping device, which is hydraulically driven.

          ◆It consists of 19 leveling rollers, 2 sets of idler rollers, driving device, 2 pinch rollers and frame. Both sides of each roller are driven by pin pins, which are the main rollers. The total number of rollers is 21, the diameter is 65mm, the distance between the rollers is 70mm, and the rollers are supported. All rollers are plated to protect the stainless steel surface from abrasion.

          ◆The role of the idler is to balance the force of the leveling roller and reduce the friction to the roller.

          ◆The gap of the work roller can be adjusted electrically and controlled by 2 handwheels to ensure the leveling quality.

          ◆Drive mode: All independent drums and gear boxes are driven by 30Kw variable frequency speed regulation motors

    steel coil cut to length line

    4. Loop

          ◆Using 2 sets of magic eyes to control the speed buffer between the straightening machine and the servo precision straightening machine.

          ◆The magic eye is controlled by PLC.

    5. Side guide device

          ◆Using vertical rollers on both sides to guide the strip to the straightening device and the slitting machine.

          ◆The rollers on both sides are adjusted by the lead screw. The width range is 300-1300mm.

    6. Servo precision straightening machine

          ◆Four conveying fixed-length rollers, tempered rollers are coated on the surface of polyurethane and finely ground.

          ◆Controlled by servo motor for adjustment of high-speed feed and precise length control.

          ◆The operation is carried out on the console, with programmable control.

          ◆Drive mode: 11Kw servo motor, precision deceleration drive, synchronously conveying the belt to the feeding roller

    7. High-speed shearing machine

          ◆Shearing type: hydraulic shearing from bottom to top.

          ◆PLC control to realize automatic cutting

          ◆With the direct signal of the feeder, automatic cutting

          ◆Adopt the gap adjustment design, cut the material, and can safely cut 4mm steel plate after heat treatment.

          ◆Blade material: 6CrW2Si

    sheet metal cut to length machine

     Final Metal Cutting Sheet

    sheet metal cutting

     KINGREAL CTL Line Projects

    ctl line
  •  Video About Leveling Coil Cut to Length Line

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