This 60X60CM ALuminum Ceiling Tile Production line is mainly used for the production of different kinds decoration ceiling tiles.
It adopt automatic material input, first flattening, holes punching, servo feeding, cutting to length, conveyor, second flatting, corner cutting and manual punch forming.
Ceiling tile making machine is widely used in making aluminium or galvanized steel ceiling tile, etc. with size of 600x600, 300x300 or 1200x600mm. It is a fully automatic production line, mainly composed of decoiler, straightener, perforating press, servo feeder & hydraulic press. PLC controlled. 1 operator is required for 1 whole production line. High productivity, less manpower.
The high speed perforation ceiling tile production line is featuring with full automatic, high precision, fast production speed and few operation workers. Which is first choice for the decoration material factories.
Process :
Decoiling→ Straightening→Perforating→ Feeding→ Corner & Length Cutting→ straightening (optional) → Automatic 4 sides bending.
Our full automatic ceiling tile production line can produce different type of ceiling tile such as 600*600MM clip in ceiling tile, 600*1200MM long aluminum celing tiles, 300*300MM clip in ceiling tiles, 595*595MM layin Boards and etc.
Beside perforated ceiling tiles, we can also use this machine to produce plain ceiling tiles without perforation. Right now it is seeing a rapid adoption of metal tiles owing to the perfect fit it makes with the very typical conditions. The tropical weather sees huge swing in temperature and humidity, which leaves the traditional material highly vulnerable reducing its life and aesthetic functionality.
Metal tiles are not impacted at all by these factors and retain their form & functionality under the most adverse situations ensuring a long life. Our machine can produce all kinds of the 600mm*600mm ceiling tiles includes Plain Ceiling Tiles are made from galvanized steel or aluminum sheets by precision cutting & moulding them in a single stage process on advanced state-of-the-art precision hydraulic presses.
There is an option of surface coatings for different functional & aesthetic needs with a choice of two finishes, polyester powder coating and epoxy pre-coating in a range of colours. Specifications Rectangular or Square shape 600mm x 600mm module Thickness: Aluminum: 0.6mm Galvanized Steel: 0.5mm Exposed T Grid System (Lay-in) in 24mm and 15mm T Grids Concealed Grid System (Clip-in)‘V‘ profile
List |
item |
parameter |
quantity |
remark |
1 |
Thickness (max) |
0.4-0.8mm |
|
Aluminum |
2 |
Thickness (max) |
0.4-0.6mm |
|
G.I. |
3 |
Size of product (max) |
600*600, 300*450, 600*300, 600*1200 mm |
|
Can open material 600×1200 |
4 |
Diameter of hole |
φ1.8 |
|
|
5 |
Speed |
2-2.5pcs/min |
|
|
6 |
Max loading weight of decoiler |
3T |
|
Load material by manual |
7 |
Motor of decoiler |
3KW |
1 set |
|
8 |
Motor of first level |
3 KW |
1 set |
|
9 |
Motor of feed material |
1.8KW |
1 set |
|
10 |
Motor of second level |
3 KW |
1 set |
|
11 |
Motor of oil pressure machine |
11 KW |
1 set |
|
12 |
Motor of punching machine |
7.5 KW |
1 set |
|
13 |
Motor of machinery hand |
1.0 KW |
2 sets |
|
14 |
Motor of transmit belt |
0.55 KW |
2 sets |
|
15 |
Punching mould |
|
1 unit |
|
16 |
Notching mould |
|
1 unit |
|
17 |
Forming mould |
|
1 unit |
|
18 |
Cylinder of notching |
φ180×250 |
1 pcs |
|
19 |
Cylinder of forming |
φ250×250 |
1 pcs |
|
20 |
Cylinder of shearing |
φ120×45 |
1pcs |
|
21 |
Ram pump |
31L |
2 pcs |
|
22 |
Pressure of hydraulic system |
20MPa |
|
|
23 |
PLC programmable controller |
|
1 set |
Panasonic |
24 |
Human Machine Interface |
10.0 inch |
|
Delta |
25 |
voltage |
3P 380v±10% |
|
|
26 |
Frequency |
50HZ |
|
|
27 |
Temperature of enviroment |
0-40℃ |
|
|
28 |
Relative humidity |
60% |
|
Ceiling panel with perforation production line This production line focuses on the processing production for decorating ceiling. It consists of a series of procedures, decoiler, first time leveling. servo feeding, punching hook hole & hole arrangement, hydraulic cut-off device, conveying belt, second leveling, automatic feeding, hydraulic angle punching, manually stretching forming etc.
And half part of the production line is fully automatic. As for decorative materials manufacturers, it is always their first choice.
With this equipment, it can realize high machining precision, high processing speed, less operators etc. The equipment adopts servo motor by combining programmable PLC processor, some parts of which make use of Panasonic. Also, servo feeding is based on Yaskawa motor and all Schneider electric components.
Under its control, it operates sensitively and discharging material precision can reach ±0.2mm. In the aspect of product precision, it totally replaces traditional manually operation and avoids uncontrollable situation.