How To Use the Correct Straightening Machine?
In the process of using the straightening machine needs to be used correctly and reasonably, mainly because this is a very important part of the equipment operation management, in the process of operation of its service life and operational efficiency are directly related to the correctness of the equipment in the usual use.
Correct use can help to play the performance of the equipment, can be useful to extend the interval of maintenance, so that the life of the equipment will be extended, but also to reduce the cost of repair of its equipment, so as to reduce the cost of using equipment.
In addition to the correct and reasonable use of straightening machine, but also need to carry out careful maintenance, in the process of use if the electrical and procedural problems, or chemical corrosion and mechanical wear and tear, need to deal with the work again.
The content of maintenance mainly contains anti-corrosion, cleaning, dust removal and adjustment operations, so its operators need to be useful in accordance with its maintenance matters and instructions icons and operating procedures to operate, the equipment will be equipped with measuring instruments and tools.
In order to strengthen the maintenance of the straightening machine, the maintenance system can be developed in the process of use, in the process of development can be useful according to its different characteristics, according to its different categories to select the appropriate maintenance system.
Extend the service life of the straightening machine
(1) reduce the impact of mechanical impurities
Mechanical impurities generally refer to dust, soil and other non-metallic substances and machinery in the use of the process itself produced some metal chips, wear products, etc.. For the work in the harsh environment, complex conditions of the straightening machine, one should use supporting parts and lubrication, blocking the source of harmful impurities; two to do a good job of protection of the work site to ensure that the corresponding institutions can work properly to avoid impurities into the machinery.
(2) Reduce the impact of temperature
In the work, the temperature of each component has its own normal range. Not in this range will accelerate wear and tear, causing the deterioration of lubricants, resulting in changes in material properties and so on. In the process of use, one should avoid low temperature for load operation, to ensure the normal operation of the low-speed pre-temperature stage, so that the straightening machine up to the specified temperature before work; secondly, to avoid running at high temperatures, to frequently check the value of the temperature table, to find the problem stop for inspection, and troubleshooting in a timely manner. In the usual work, pay attention to check the working condition of the cooling system.
(3) reduce the corrosion effect
Metal surface and the surrounding media to occur chemical or electrochemical effects and suffer damage to the phenomenon called corrosion. This corrosive effect will not only affect the normal work of the exterior equipment, and will corrode to the parts within the machinery. Such as rain, air chemicals and other mechanical components through the external channels, gaps, etc. into the machinery, corrosion of mechanical parts inside, accelerating wear and tear, increase failure. In use, management and operators should be based on the local weather conditions at the time, air pollution, measures to reduce the impact of chemical corrosion on machinery, mainly to avoid the invasion of rain and air chemical components of machinery.
(4) to protect the normal working load
The size and nature of the working load has an important impact on the process of mechanical wear and tear. In general, the wear and tear of the components increases proportionally with the increase in load. When the load on the part is higher than the average design load, the wear will increase. In addition, all other things being equal, a steady load has less wear, fewer failures and lower life than a dynamic load. Machinery that is often subjected to a wide range of load variations has a higher amount of wear and therefore needs to be guaranteed continuous and stable operation of the straightening machine.